Yintoni umatshini wokukrola owahlulwe kwiindidi ezininzi
Umatshini wokuqhawula, owaziwa ngokuba ngumgca wokuqhawula, umatshini wokuqhawula, umatshini wokuqhawula, ligama lezixhobo zokuqhawula isinyithi.
1. Injongo: Ilungele ukucheba i-longitudinal yamacu esinyithi, kunye nokubuyisela umva imicu ecutheneyo kwimiqulu.
2. Izibonelelo: ukusebenza kakuhle, umgangatho ophezulu wokusika, ukusetyenziswa kwezinto eziphezulu, kunye nokulawulwa kwesantya esingenasinyathelo sesantya sokusika.
3. Ulwakhiwo: Iqukethe ukukhulula (ukukhulula), ukubekwa kwezinto ezihamba phambili, ukuqhawula kunye nokuqhawula, ukudibanisa (ukubuyisela umva), njl.
4. Izinto ezisebenzayo: i-tinplate, i-silicon sheet sheet, i-aluminium strip, ubhedu, i-stainless steel sheet, i-galvanized sheet, njl.
5. Amashishini asebenzayo: ii-transformers, iimoto, izixhobo zasekhaya, iimoto, izinto zokwakha, amashishini okupakisha, njl.
Umatshini wokukrola wesinyithi (i-slitter, umatshini wokusika ukuya kubude)
Umatshini wokuqhawula, owaziwa ngokuba yi-slitting line, umatshini wokuqhawula, umatshini wokuqhawula, usetyenziselwa ukukhupha, ukuqhawula, kunye nokudibanisa iikhoyili zetsimbi kwiikhoyili zobubanzi obufunekayo. Ifanelekile ukusetyenzwa kwentsimbi epholileyo kunye neshushu-eshushu, i-silicon steel, i-tinplate, insimbi engenasici kunye nezixhobo ezahlukeneyo zetsimbi emva kokugquma komhlaba.
1. Injongo: Ifanelekile ukucheba ubude bemicu yentsimbi, kunye nokubuyisela umva imicu emxinwa ibe yimiqulu.
2. Izibonelelo: ukusebenza kakuhle, umgangatho ophezulu wokusika, ukusetyenziswa kwezinto eziphezulu, kunye nokulawulwa kwesantya esingenasinyathelo sesantya sokusika.
3. Ulwakhiwo: Iqukethe ukukhulula (ukukhulula), ukubekwa kwezinto ezihamba phambili, ukuqhawula kunye nokuqhawula, ukudibanisa (ukubuyisela umva), njl.
4. Izinto ezisebenzayo: i-tinplate, i-silicon sheet sheet, i-aluminium strip, ubhedu, i-stainless steel sheet, i-galvanized sheet.
5. Amashishini asebenzayo: ii-transformers, iimoto, izixhobo zasekhaya, iimoto, izinto zokwakha, amashishini okupakisha, njl.
Oomatshini bokusika bohlulwe babe zizikere ezinxuseneyo nezichetyiweyo. Izikere ezinxuseneyo. Amagqabi amabini alo matshini wokucheba ahambelana enye kwenye. Ngokuqhelekileyo isetyenziselwa ukucheba okunqamlezayo kweentyatyambo (isikwere, i-slab) kunye nezinye iibhilethi zecandelo lesikwere kunye noxande, ngoko ke ikwabizwa ngokuba ngumatshini wokucheba i-billet. Olu hlobo lomatshini wokucheba ngamanye amaxesha lukwasebenzisa iincakuba ezenza ezimbini ukuya kwiindawo eziqengqelekayo ezisikiweyo (ezifana netyhubhu engenanto engqukuva kunye nentsimbi encinci engqukuva, njl.njl.), kwaye imilo yencakuba ilungelelaniselwe kwimilo yecandelo lomnqamlezo lokusikwa-kwaye. -inxalenye eqengqelekayo. Umatshini wokucheba i-Oblique blade. Amagqabi amabini alo matshini wokucheba, iblade ephezulu ityekele, iblade engezantsi ithe tyaba, kwaye ikwi-engile ethile enye kwenye. Ukuthambekela kweblade ephezulu ngu-1°～6°. Olu hlobo lomatshini wokucheba luhlala lusetyenziselwa ukucheba okubandayo kunye nokucheba okutshisayo kweepleyiti zentsimbi, iintsimbi zentsimbi, amacwecwe amancinci kunye neebhilithi zemibhobho edityanisiweyo. Ngamanye amaxesha ikwasetyenziselwa ukusika iintsimbi ezincinci zibe zizithungu.
Xa uqengqa izixhobo zefestile ezivulekileyo, umatshini wokucheba i-oblique blade usetyenziswa ngokuqhelekileyo ukusika intloko kunye nomsila we-strip (xa i-strip esetyenzisiweyo inganqunyulwa), ukudibanisa kunye nokudibanisa kwiikhoyili ezinkulu zentsimbi.
Umatshini wokucheba i-oblique blade wenza ukuba i-blade ephezulu ithambekele kwaye i-blade esezantsi ixweswe. Injongo yalo kukunciphisa ubude boqhagamshelwano lokucheba kunye neqhekeza eliza kunqunyulwa, ngaloo ndlela ukunciphisa amandla okucheba kunye nokunciphisa ubungakanani bomatshini wokucheba. , Kwaye lula ulwakhiwo. Iiparamitha eziphambili zomatshini wokucheba i-oblique blade zezi: amandla amakhulu okucheba, i-angle inclination angle, ubude be-blade kunye namaxesha okusika. Ezi parameters zichongwa ngokobukhulu kunye neempawu zomatshini weqhekeza eliqengqelekayo
Zisikwa njani iikhoyili zentsimbi?
I-Slitting steel iyinto ebalulekileyo, inkqubo yokusika. Imiqulu emikhulu okanye iikhoyili zentsimbi zisikwa ngobude ukwenza imicu yentsimbi ecutheneyo kuneyokuqala ngobubanzi. Le yinkqubo ezenzekelayo apho ikhoyili yenkosi iqhutywa ngomatshini oneencakuba ezibukhali kakhulu ezijikelezayo, enye ingaphezulu nengaphantsi, edla ngokubizwa ngokuba ziimela.
Ngelixa iimela, ngokucacileyo, zingundoqo kwinkqubo yokunga-coiler, iimela kunye ne-coiler kwakhona kufuneka zonke zilungelelaniswe kwaye zisetelwe ngokuchanekileyo (ukucocwa kweemela kunye namanqanaba oxinzelelo lwe-recoil/recoil abalulekile) ukuze kuthintelwe iingxaki. Iimela ezicekethekileyo kunye nokuseta kakubi kunokukhokelela kwimiphetho ejikelezileyo, i-edge wave, i-camber, i-crossbow, amanqaku emela, okanye ububanzi obuqhekezayo.'t ukuhlangabezana specs.
Esinye isicelo esisisiseko sokuqhubekeka singenanto. Umgca ongenanto uya kukhulula izinto eziphathekayo, ukulinganisa, kwaye unqumle ubude nobubanzi obuchaziweyo. Ngenxa yoko, into engenanto iqhele ukuya ngqo kwinkqubo yokwenziwa kwemveliso ngaphandle kokuchetywa kwakhona. Ukuze kuphunyezwe unyamezelo olunqwenelekayo, imigca engenanto isebenzisa inkqubo yokutya yokunyamezelana ngokusondeleyo, izilungisi zecala kunye ne-in-line slitters.
Imigca yokusika ukuya kubude icingelwa ngokubanzi njengeenkqubo ezivelisa amaphepha. Amaxwebhu asikwa abe kubungakanani obuqhelekileyo kwaye achetywe kwakhona kumsebenzisi wokugqibela. Ukuze kuphunyezwe ukunyamezelwa kwe-flatness, izixhobo zokusika-ubude kufuneka zibe nemigangatho echanekileyo yokulungisa. Ezi zilinganisi zandisa intsimbi ngaphaya kwendawo yayo yokuvelisa (ubungakanani boxinzelelo lwentsimbi inokuthatha ekuqaleni kwe-deformation esisigxina) ukwenzela ukususa uxinzelelo lwangaphakathi kunye nokuvelisa i-flat sheet.
umatshini wokusika ikhoyili
IiNdlela zokuQeda eziQhelekileyo kwi-Steel Processing
Eyona ndlela ixhaphakileyo yokugqobhoza isinyithi isebenzisa i-roller ekhonkxiweyo ejikelezayo. Le yicylinder enkulu enenaliti ezibukhali, ezitsolo ngaphandle ukugqobhoza imingxuma kwintsimbi. Njengoko i-sheet metal iqhutyelwa kwi-roller ye-perforation, ijikeleza, ngokuqhubekayo ibhobhoza imingxuma kwiphepha elidlulayo. Iinaliti kwi-roller, ezinokuthi zivelise iintlobo ezahlukeneyo zobukhulu bomngxuma, ngamanye amaxesha zifudumala ukuba zinyibilike ngaxeshanye isinyithi esenza ikhonkco elomeleziweyo malunga ne-perforation.
Intsimbi yangaphambili yokupeyinta yimfuneko eqhelekileyo yabathengi. Phambili-insimbi epeyintiweyo iveliswa ngokusetyenziswa ngokuthe ngqo kwepeyinti (emva kokucoca kunye ne-priming) kwiphepha lensimbi kwi-coil-coil-coating line. Umzobo we-coil-line ungasetyenziselwa ukufaka i-peyinti yepeyinti ngokuthe ngqo kwiphepha lentsimbi engafakwanga okanye kwiphepha lensimbi efakwe ngetsimbi, kubandakanywa ne-galvanized. Ukupenda kwangaphambili kwandisa iipropathi ezichasayo zentsimbi.
Ukugxila kwimigca yokuqhawula
Umxholo oqhelekileyo phakathi kwabaqulunqi kunye namaziko eenkonzo kukuba imigca yokuqhawula ibe yinkqubo yempahla kunye nemida ephantsi kakhulu. Ukuthathela ingqalelo isixa esimangalisayo sokwenziwa kwemveliso esele ifudukele phesheya kolwandle mva nje, kulandela ukuba uninzi lwemigca yokucanda e-US isukela imarike encinci kakhulu.-okanye, ngokulula, imarike yokuqhawula inomthamo omkhulu kakhulu. Ikhabhoni yentsimbi iye yabethwa kakhulu kuba ifuna itekhnoloji engaphucukanga kakhulu kwaye kaninzi inokusetyenzwa kusetyenziswa abasebenzi abangaqeqeshekanga, abaneendleko eziphantsi.
Ukugcina icandelo lemveliso kweli lizwe, ishishini kufuneka liqhubeke liphucula ukusebenza kakuhle. Abavelisi kunye neeprosesa banako kwaye kufuneka bachaze oomatshini abatsha abasebenza ngesantya esiphezulu kwaye bavumele ukuseta okukhawulezayo, ezizithako ezimbini ezibalulekileyo ekusebenzeni ngokufanelekileyo. Ukuba umgca omtsha we-slitting ungekho kumakhadi, nangona kunjalo, amaninzi amacandelo e-slitting line akhoyo anokuphuculwa ukuphucula ukusebenza kakuhle.
Ukukhetha amacandelo afanelekileyo akuthethi ukuba ukhethe ezona zibiza kakhulu. Iiprosesa zekhoyili kufuneka zikhethe amacandelo ahambelana nohlobo lweemveliso eziqhutywayo, ukuphindaphindwa kweenguqu zokuseta, kunye nomsebenzi okhoyo wokusebenzisa umgca. Ezinye zeenkalo ezichaphazela ukusebenza kakuhle kwe-slitting line yokugcina ikhoyili yokungena; ikhoyili ngaphakathi kwidayamitha (ID) utshintsho; ukutshintsha izixhobo zeslitter; ukuphatha izinto ezilahliweyo; kunye nokuqhawula umtshato.
Inkqubo efanelekileyo yokugcina ikhoyili inokuphucula ukusebenza kakuhle ngokunciphisa ixesha lokunciphisa umgca kunye nokuvumela ukusetyenziswa ngokufanelekileyo kweekhreyini eziphezulu. Ukukwazi ukwenza inqanaba leekhoyili ezininzi kubalulekile kuba kuthintela ukulinda emgceni, kwaye ivumela umqhubi wecrane ukuba abuyise kwaye alayishe iikhoyili nanini na xa kufanelekile, hayi xa kuyimfuneko. Izixhobo eziqhelekileyo zokugcina ikhoyili zii-turnstiles, iisali, kunye nee-turntables.
I-Turnstiles eneengalo ezine ifanelekile kwizicelo ezininzi ze-slitting line. Ngenxa yokuba zijikeleza, zivumela umqhubi womgca ukuba akhethe nayiphi na ikhoyili kuyo nayiphi na indlela. Nangona kunjalo, zixhasa iikhoyili nge-ID, kwaye zingonakalisa iikhoyili ezibhityileyo, ezinzima. Kwakhona, kunokuba nzima ukulayisha i-coil ye-ID encinci
Uthanda okanye awuthandi, imigca yokuqhawula, njengemisebenzi emininzi yokuvelisa, ngoku ikhuphisana nemisebenzi enexabiso eliphantsi kwinqanaba lehlabathi. Umgangatho ogqwesileyo kunye nenkonzo iyodwa ayiqinisekisi nzuzo okanye ukusinda. Ukuze bahlale bekhuphisana, iiprosesa zekhoyili kufuneka zisebenzise imigca yazo yokuqhawula ngokugqibeleleyo. Ukubeka iliso elibukhali kwiinkalo eziphambili ezichaphazela ukusebenza kakuhle kwe-slitting line, kunye nokusetyenziswa kwezixhobo ezifanelekileyo kwezona ndawo, kudibaniswa nabasebenzi abafanelekileyo kunye noqeqesho, kunokunceda iiprosesa zekhoyili zihlale zikhuphisana kwishishini elikhulayo elikhuphisanayo.
ukucheba okubhabhayo kusikwe kumgca wobude
Ishiti lentsimbi yokusika umatshini wokusika umatshini wokusika ubude kunye nemela yokunqumla
Iingcebiso malunga nomatshini wokuqhawula isinyithi
Isixhobo somatshini wokuqhawula isinyithi sahlulahlulwe ngamacandelo amathathu: umatshini wokuqhawula isinyithi olula, umatshini we-hydraulic semi-automatic metal slitting machine, umatshini wokuqhawula isinyithi ozenzekelayo.
Iimpawu zomatshini wokuqhawula isinyithi: Iqulunqwe yi-decoiler (i-discharger), umatshini wokulinganisa, indawo yesikhokelo, izixhobo zokuqhawula (izixhobo zokuqhawula), umatshini wokuvala, njl. ukulungiselela ezinye iinkqubo zokusetyenzwa kwixesha elizayo.
Umsebenzi womatshini wokuqhawula isinyithi: Isixhobo sokuqhawula umatshini wokuqhawula isinyithi ubukhulu becala iikhoyili zetsimbi, ezifana nentsimbi ye-strip, insimbi engenasici, njl., Eye yaqhawula umgca kwiinkcukacha ezifunekayo. Ifanelekile ukusetyenzwa kwentsimbi epholileyo kunye neshushu-eshushu, insimbi ye-silicon, i-tinplate, insimbi engenasici kunye nazo zonke iintlobo zeekhoyili zetsimbi emva kokugquma komhlaba.
Izinto eziluncedo kumatshini wokuqhawula isinyithi: uyilo olufanelekileyo, ukusebenza okulula, inqanaba eliphezulu lokuzisebenzela, ukusebenza kakuhle kwemveliso ephezulu, ukuchaneka okuphezulu kokusebenza, kwaye unokuqhuba iikhoyili ezahlukeneyo eziqengqelekayo ezibandayo, ezishushu, iipleyiti zensimbi zesilicon, iipleyiti zentsimbi, iipleyiti zemibala, ialuminium. iipleyiti kunye electroplated okanye Zonke iintlobo metal coiled iipleyiti emva kokugquma.
Amacandelo omatshini wesinyithi wokuqhawula: Umatshini wokuqhawula isinyithi uqulunqwe ikakhulu yitroli yokutya, i-decoiler, umatshini wokulinganisa, umatshini wokusika, i-winder ye-scrap, i-tensioner, i-winder, kunye nesixhobo sokukhupha.
Isakhiwo somatshini wokuqhawula isinyithi: isiseko sidityaniswe yintsimbi yecandelo kunye nentsimbi yentsimbi, kwaye iphathwa ngokufanelekileyo.
I-archway esisigxina, ubukhulu be-180mm-1 isiqwenga; archway ezihambayo ubukhulu 100mm-1 iqhekeza; ipleyiti yentsimbi edityanisiweyo, unyango lokuguga, ukulungiswa okuchanekileyo ngomatshini odikayo.
I-arch eshukumayo ihanjiswa ngesandla; izinto zesihlalo sokutyibilika: QT600; ivili lokuphakamisa i-cutter shaft kunye ne-worm pair ziphakanyisiwe kwaye zithotywe ngokuhambelanayo, ivili lesandla lilungiswe kakuhle ngesandla, kwaye ukuchaneka kokuphakamisa kunye nokubuyisela akukho ngaphezu kwe-0.03mm.
Ishaft yesixhobo: idayamithaφI-120mm (h7), ubude obusebenzayo besixhobo sesixhobo: 650mm, ububanzi beqhosha 16mm; imathiriyeli ye-40Cr yokwenza, ukucima kunye nokutshisa i-HB240∽260, machining rough, intermediate frequency processing, ukucola, hard chrome plating, kunye nokusila; ishafu yesixhobo ayipheleli Enkulu kune-0.02mm, kwaye igxalaba libaleka ngaphandle akufanele kube ngaphezu kwe-0.01mm.
Ukujikeleza kweshafti yemela kuqhutywa zizihlanganisi zendalo yonke, ibhokisi yegiya ehambelanayo, kwaye amandla aqhutywa ngummiselo wesantya sokuguqulwa kwe-AC15KW. Ibhokisi yegiya ye-synchronous: ukuwelda ipleyiti yentsimbi, unyango olusemgangathweni, ukuchaneka komatshini wokuthwala imingxuma ngomatshini odikayo, iigiya zenziwe nge-40Cr, zicinywe kwaye zinomsindo HB247.∽278, yacima i-HRC38∽45.
Ukutshixa i-Knife shaft: Indongomane itshixa isixhobo, kwaye amandongomane asekhohlo nasekunene ajikeleziswa.
Iintlobo zomatshini wokuqhawula umatshini kunye nobubanzi besicelo
Indlela yokukhetha i-blade yomshini wokuqhawula inqunywe ngokohlobo kunye nobukhulu bezinto zokuqhawula. Ngokuqhelekileyo, ifom ye-slitting ye-slitting machine blade ibandakanya i-square knife slitting kunye ne-round knife slitting.
umatshini we-coil slitter
1. I-knife slitting slitting ifana ne-razor, i-blade igxininiswe kumnini we-knife womshini wokuqhawula, kwaye i-knife iwa phantsi ngexesha lokusebenza kwezinto eziphathekayo, ukwenzela ukuba i-knife inqumle i-longitudinally ukufezekisa injongo yokuqhawula. Iibhleyidi zomatshini wokucanda isikwere zohlulwe ikakhulu zibe ziincakuba ezicalanye kunye namacala anamacala amabini:
Amagqabi anecala elinye angcono xa kunqunyulwa iifilimu ezishinyeneyo, kuba iiblade eziqinileyo azifaneli ukufuduswa xa i-slitter inesantya esiphezulu. Iincakuba zecala elinye ziyacetyiswa kubunzima obuphakathi kwe 70-130um.
Amacandelwana anamacala amabini athambileyo kwaye afanelekile kwizinto ezincinci. Ngale ndlela, ukunyanzeliswa komphetho wefilimu kuqinisekisiwe, kwaye ubomi benkonzo bunokwandiswa ngexesha elifanayo. Iincakuba ezinamacala amabini ziyacetyiswa ukuba ubukhulu obungaphantsi kwe-70um.
Ngokubhekiselele kwindlela yokuqhawula umatshini wokukrola, ukunqunyulwa kwemela yesikwere ngokubanzi kwahlulahlulwe kwi-slot slitting kunye nokunqunyulwa:
I-1) Xa izinto zisebenza kwi-grooved roller, i-knife yokusika iyancipha kwi-groove ye-grooved roller, kwaye izinto eziphathekayo zinqunywe ubude. Ngeli xesha, izinto eziphathekayo zine-angle ethile yokugoqa kwi-roller ye-sipe, kwaye akulula ukukhukuliseka.
I-2) I-Hanging slitting ithetha ukuba xa izinto zidlula phakathi kwee-roller ezimbini, i-blade iwa ukusika izinto eziphathekayo ubude. Ngeli xesha, izinto eziphathekayo zikwimeko engazinzanga, ngoko ke ukuchaneka kokusika kubi kancinci kunoko kunqunyulwa ukufa. Kodwa le ndlela yokuqhawula ilungele ukusetwa kweemela kwaye ilungele ukusebenza.
2. Round knife slitting ikakhulu uneendlela ezimbini: phezulu nasezantsi disc slitting kunye nemela engqukuva ukucudisa ukusika.
Ukusika imela ejikelezayo yeyona ndlela iphambili yokusika ifilimu eshinyeneyo, ifilimu eshinyeneyo edibeneyo, iphepha kunye nezinye izinto. Ubunzima befilimu yezinto zokuqhawula bungaphezulu kwe-100um. Kunconywa ukusebenzisa imela ejikelezayo yokuqhawula.
I-1) Iindlela eziphezulu kunye nezantsi ze-disc knife slitting zisetyenziswa ngokubanzi, ngokukodwa kubandakanywa i-tangent slitting kunye ne-non-tangential slitting.
Ukusika i-Tangent kuthetha ukuba izinto zisikwa kwicala le-tangential le-disc cutters ephezulu nasezantsi. Olu hlobo lokuqhawula lulungele ngakumbi ukusetwa kweemela. I-disk knife ephezulu kunye ne-disk knife ephantsi ingalungiswa ngokweemfuno zokusika ububanzi. Ukungalungi kwayo kukuba izinto eziphathekayo zilula ukukhukuliseka kwindawo ye-slitting, ngoko ke ukuchaneka akukona phezulu, kwaye ngokuqhelekileyo ayisetyenziswanga ngoku.
Ukunqunyulwa kwe-non-tangential kuthetha ukuba izinto kunye ne-disc knife ephantsi ine-angle ethile yokusonga, kwaye i-disc knife ephantsi iwela ukusika izinto. Le ndlela yokusika inokwenza ukuba izinto eziphathekayo zingabikho ukukhukuliseka, kwaye ukuchaneka kokusika kuphezulu. Kodwa akulula kakhulu ukulungisa imela. Xa ufaka i-disc knife ephantsi, i-shaft yonke kufuneka isuswe. Ukuqhawula imela eSetyhula kukulungele ukukrwela iifilim ezijiyileyo ezihlanganisiweyo kunye namaphepha.
2) Ukusetyenziswa kwe-circular knife extrusion slitting kwishishini aliqhelekanga kakhulu. Ikakhulu iqulunqwe nge-roller esezantsi ehambelana nesantya sezinto eziphathekayo kwaye ine-angle ethile yokugoqa kunye nezinto kunye ne-pneumatic slitting knife ekulula ukuyilungisa. Le ndlela yokucanda inokucanda iifilimu zeplastiki ezicekethekileyo, kunye nephepha elishinyeneyo, amalaphu angalukwanga, njl.
Umatshini wokufaka i-Checkered Plate embossing
Umatshini wokufaka i-Checkered Plate embossing
I-Embossing yinkqubo yokwenza isinyithi yokuvelisa uyilo oluphakanyisiweyo okanye olutshoneyo okanye ukukhululeka kwi-sheet material ngokusebenzisa i-roller yendoda nebhinqa ehambelanayo iyafa, ngokwethiyori ngaphandle kotshintsho kubukhulu bentsimbi, okanye ngokudlula ishidi okanye umcu wentsimbi phakathi kwemiqulu yepateni oyifunayo. .
Ekugqibeleni, kukho ukuveliswa, apho intsimbi yenziwe ngokwenene ibe yinxalenye. Ngokuqhelekileyo isinyithi sigobile, okanye senziwe, sibe yimilo ethile enokusetyenziswa kwimveliso. Ukuyila kunokudala isiqwenga eso's intsonkothile njengomzimba wemoto, okanye ilula njengephaneli.
Intsimbi yomelele, yomelele kwaye yeyona nto ifanelekileyo kuyo yonke into ukusuka kumbhobho weHVAC ukuya kwiimoto zikaloliwe. Kuthatha ukucutshungulwa kwentsimbi kunye nokugqiba ukuguqula i-coil eyinkosi ibe yinxalenye egqityiweyo.
Ixesha lokuposa: Jan-05-2024